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The Battery Show North America 2026German Exhibitors Breyer GmbH

Breyer GmbH

Booth number: 4326
www.breyer-energy.com/

About us

Manufacturing of extrusion lines, composite machines and energy solutions made in Germany. Distribution worldwide: BREYER Energy Solutions … Calender equipment for the manufacturing electordes for Lithium-ion Batteries.

BREYER energy solutions.
Advances calender systems for the manufacturing of electrodes for Lithium ion batteries - made in Germany.

BREYER IONPress 400 core. for research and laboratory tasks.
BREYER IONPress 600: for the pilot production.
BREYER IONPress 800: for the mass production in giga factories

For DBE-Dry Battery Electrodes we offer:

BREYER IONDry 400 core. for developing the dry coating process
BREYER IONDry 600 pilot. for drycoating electrodes

With 250 employees, including 35 trainees, an annual turnover of € 50 mio. - with an export percentage of 90% - has been reached.

Dry coating calender (DBE) for manufactuing electrodes

Calender BREYER IONPress 800 (Roller press machine)

Address

Breyer GmbH
Georg-Fischer-Str. 40
78224 Singen
Germany

E-mail: info@breyer-extr.com
Phone:  +49 7731 920-0
Internet: www.breyer-energy.com/

Contact person:

Joachim Bormann
Sales & Marketing Manager
E-mail: joachim.bormann@breyer-extr.com
Phone: +49 7731 920119

Products & Services

Calendering Machines
Electrode Manufacturing Machines and Equipment
Other Manufacturing Equipment

Calendering (roller press) machines IONPress for lithium ion electrode calibration.
Encapsulant film line for PV applications.

Calender line IONPress for LiO electrodes

ADVANTAGES

Fast and reproducible thickness adjustment
Infinitely adjustable line load up to 4000 N/mm
Direct gap measurement (closed loop)
Defined compression through servo-hydraulic gap adjustment for distance and force
Smallest thickness tolerances
Powerful individual drives
security system
Compact design
Fast Roll exchange (< 3h)
Counter Bending system (option)
Convenient user interface, simple operation

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Calender line BREYER IONPress for electrode manufacturing

BREYER IONDry line for DBE dry battery electrodes (drycoating)

Calander technology - the future is energy !

BREYER IONDry – Precision Calendering for Dry Battery Electrodes

The BREYER IONDry pilot line is designed for the pilot production, process development and scale-up of dry battery electrodes (DBE) for lithium-ion batteries. Combining advanced dry electrode calendering technology with precise process control, the IONDry enables stable, reproducible and reliable dry electrode production.

The pilot line provides an ideal platform for dry coating process development, electrode optimization and the transition from laboratory and pilot-scale production towards industrial-scale dry electrode manufacturing.

Key features include:

  • Fast and reproducible electrode thickness adjustment through enhanced calender gap control

  • Direct gap measurement with closed-loop control for maximum process stability

  • High-precision calendering with servo-hydraulic gap adjustment for precise control of gap and force

  • Extremely tight thickness tolerances for consistent electrode quality

  • Integrated gap safety system for reliable and safe electrode production

  • Track & Trace system for comprehensive process and production data

  • Advanced safety and monitoring systems for reliable pilot operation

  • Long-life solid calender rolls, engineered and manufactured by BREYER

  • Intuitive user interface for convenient and efficient operation

With its combination of precision calendering, process stability and intelligent control, the BREYER IONDry provides a powerful platform for dry electrode development, dry coating, pilot production and industrial scale-up.

Keywords: Dry Electrode · Dry Coating · Dry Battery Electrode · DBE · Electrode Production · Battery Electrode Calendering · Calendering Technology · Lithium-Ion Batteries · Pilot Line · Process Development · Scale-Up


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BREYER IONDry. DBE - Dry Battery Electrode manufacturing line (Drycoating)

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