The Battery Show North America 2023German Exhibitors WAFIOS Machinery Corp
WAFIOS Machinery Corp

WAFIOS Machinery Corp

Booth number: 1638
www.wafios.us

About us

Strength in Diversity! Our world is made of wire and tube. We are one of the globally leading manufacturers of wire and tube working machines with many activities in the cold forming industry. The WAFIOS Group employs approximately 1,100 employees all around the world. The reason for WAFIOS’ reknown and success is not only our size and capability but also the sum of many other qualities in a unique combination:

Largest range of wire and tube processing machines
Continuous technology and know-how transfer
High vertical range of manufacture for ensuring high quality standards
Comprehensive range of services in a global network
Active customer orientation with customized solutions
Backing from a strong, worldwide operating group of companies
Vocational training and continuous professional training of employees on a high level
125 years of experience in the manufacture of wire and tube processing machines

Address

WAFIOS Machinery Corp
Silberburgstr. 5
72764 Reutlingen
Germany

Phone:  +49 7121 1460
WAFIOS Machinery Corp
27 Northeast Industrial Road
Branford CT, 06405 USA
USA

E-mail: sales@wafios.us
Phone:  +1 203 481-5555
Internet: www.wafios.us

Contact person:

Brian Davi
Inside Sales and Marketing Manager
E-mail: BrianD@wafios.us
Phone: +1 203 871-2072

Martin Bauer
Industry Manager, E-Mobility
E-mail: ma.bauer@wafios.de

Products & Services

WAFIOS offers the most flexible machinery on the market for the production of components for hairpin stators, bus bars, inductors, contact springs and other wire and tube products, used in e-mobility applications.

With more than 125 years of experience, WAFIOS is the world leader in the wire processing industry in general, but highly innovative in new areas as well such as battery and electric powertrain applications.

Hairpins and Stator Connection Assemblies - FMU 40 E

CNC machines for the production of electrical components for electric motors and accumulators
Benefits FMU E Series:
- The new FMU E series is a unique machine concept for the production of hairpins and stator connection assemblies. It complements the successful FMU series in the e-mobility area.
- The production process of the FMU E series can be complemented by insulation stripping, burr-optimized cutting and chamfering modules.

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Typical hairpin with stripped ends.

Spring and Wire Forming System, Type FMU E

Edge-wise bent coil for the use in Axial Flux Motors

WAFIOS SpeedFormer - Flexible mass production of hairpins

CNC machines for the production of electrical components for electric motors and accumulators

Benefits SpeedFormer:
- Flexible change of hairpin geometries without retooling due to 3d bending technology that does not require any shapedependent tools
- All hairpin geometries of a stator can be produced economically in batch size 1 by one machinery system
- The compatibility of machinery systems ensures a quick transfer of projects, if needed

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SpeedFormer: Transfer Bending Machine

Typical hairpins made on the SpeedFormer

Busbar Bending Machines - BMF

CNC-Bending Machine for the Production of Three-Dimensionally Bent Parts and Busbars Made of Flat Material

Benefits BMF:
- Highest precision, even when processing smallest bending radii with minimum bending distances, due to specially designed bending tool (patent-pending
- Unique twisting unit enables the production of very complicated bending geometries and an in-process change of bending levels (so-called "twisting", patent-pending)
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BMF 60: Automized Busbar Production

Typical busbar, bent on the WAFIOS BMF 60

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